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From thermal runaway to flame spread: The safety evolution of UL9540A and UL9540B
Date:2025-12-15Hits:22

UL9540A and UL9540B are two pivotal standards in the field of energy storage system safety. They represent the evolution of safety assessment from thermal runaway propagation to flame spread. UL9540A specifically focuses on the assessment of thermal runaway propagation, aiming to ensure that heat and harmful gases do not spread throughout the entire system in the event of thermal runaway in a battery cell, thereby preventing a chain reaction. This standard underscores the central role of thermal management, verifying the system's resilience under extreme conditions through testing and evaluation.

UL9540B further focuses on the assessment of flame spread, ensuring that in the event of a fire, open flames do not rapidly spread, thereby buying time for personnel evacuation and fire extinguishment. This expansion from heat spread to flame spread reflects the continuous improvement of safety standards and the comprehensive coverage of real-world risks.


With the large-scale application of energy storage systems, safety challenges have become increasingly complex. The successive introduction of UL9540A and UL9540B marks the industry's shift from passive protection to active prevention. These standards not only enhance the safety performance of products but also drive innovation in related technologies, such as better insulation materials, intelligent thermal management systems, and flame suppression techniques. Historically, the evolution of safety standards has always been accompanied by lessons learned from accidents and technological advancements.


The difference between UL9540A and UL9540B lies in that the former focuses more on the containment of internal thermal runaway, while the latter focuses more on the prevention and control of external fires. This dual approach establishes a multi-layered safety defense line for energy storage systems. For manufacturers, it is crucial to understand the different requirements of these standards in order to incorporate safety considerations at the design stage. Meanwhile, regulators and users can also evaluate the safety level of products through these standards.